一、全面崩溃
I. Total collapse
崩溃主动变速箱作为修理的一道工序,作为厂同一般修理厂的区别在于完全崩溃,一般修理站崩溃变速箱仅仅对离合组的钢片、冲突片。
As the first process of repairing, the difference between a professional factory and a general repair factory is that the crash of the active transmission is complete. The crash of the transmission in a general repair station is only for the steel sheet and the conflict sheet of the clutch group.
油泵等比较外围的环节进行崩溃,但对于、变速箱修理需求做的分化:包含液力变矩器、液压控制总成油路板、离合器执行元件、差速器等主滚动系统、行星齿轮系统等部分的分化。
Oil pumps and other peripheral links collapse, but for gearbox repair needs to do differentiation: including hydraulic torque converter, hydraulic control assembly oil circuit board, clutch actuator, differential and other main rolling system, planetary gear system and other parts of the differentiation.
分化主动变速箱需求严格按照规范的生产工艺进行,任何不归范的操作都会引起变速箱液压零部件的损坏。
Differentiated active gearbox needs to be strictly carried out in accordance with the standard production process, any non-standardized operation will cause damage to the hydraulic components of the gearbox.
二、零件清洗
Part Cleaning
零件的清洁是修理中十分重要的环节,这是由于主动变速箱零件只要在完全洁净的前提下才能够进行准确的测量、查看细微的埙坏,以断定零件的磨损是否已经超支,还有变速箱是在完全关闭的箱体内部来作业的,任何细微的杂质都会影响变速箱的作业功能。
Parts cleaning is a very important link in repairing. This is because active gearbox parts can only be accurately measured and inspected under the premise of complete cleanliness, to determine whether the wear of parts has been overrun, and the gearbox is operating inside the fully closed box body. Any minor impurities will affect the operation function of the gearbox.
零部件需求通过火油清洗、超声波清洗、高温清洗、压缩空气吹干,四项工艺才能够完结。
Parts and components need to be cleaned by oil, ultrasonic, high temperature cleaning, compressed air drying, the four processes can be completed.
三、零件检测
Part Testing
零件清洗今后就需求对零件进行检测,判断零件的磨损是否已经超支,此步骤的原则是既不能漏掉一个零件,也不能放过一个超支的部件。
The principle of this step is that neither one part can be omitted nor one over-expended part can be released.
橡胶密封类零件需求完全抛弃。冲突材料需求完全替换。油品需求完全抛弃。调整类零件需求完全替换。
Rubber sealing parts need to be completely abandoned. Conflicting material needs to be completely replaced. Oil demand is completely abandoned. Adjustment parts need to be completely replaced.
液力变钮器需求崩溃,对内部每个零件检测,过滤网需求完全替换,电磁阀等电子元件需求完全检测,轴承超过运用寿命的需求完全替换,其他零件别离按照零件规范进行逐一的检测。
Hydraulic button changer needs collapse, for each part of the internal testing, filter screen needs to be completely replaced, solenoid valves and other electronic components need to be fully tested, bearings over the service life of the need to be completely replaced, other parts are separated from one by one in accordance with the specifications of the parts.
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